Technical Capabilities
From the first layout sketch to a running line — the engineering disciplines, testing routines and support system behind every OK turnkey project.
One-Stop Turnkey Engineering
OK is not an integrator that buys machines from others — we design, machine, assemble and test our own equipment, then connect it into complete end-of-line systems. Mechanical design, controls, tooling and software sit under one roof, so responsibility for the whole line stays in one pair of hands.
That structure matters most when something changes: a new carton format, a tighter cycle time, a factory layout that does not match the drawing. Our engineers iterate on the real line, not on a supplier ticket queue.
- In-house machining, fabrication and assembly workshop
- Full-cycle project ownership: study, design, build, FAT, SAT, training
- Every machine test-run with your product type before shipment
- Documentation pack for CE / UL export compliance
CORE CAPABILITY PILLARS
Six engineering disciplines that cover the full life of a packaging line — each one staffed by a dedicated team, not outsourced.
Mechanical Design & 3D Simulation
Frames, conveyors and guarding are modelled in 3D before a single plate is cut. Motion simulation validates cycle time and reach envelope, so layout problems are solved on screen instead of on your floor.
3D layout
Motion study
Shop drawings
Robot Programming & Vision
Teach-pendant and offline programming, pallet-pattern libraries and vision-guided picking. Operators run the line from an HMI — no programming knowledge needed for daily format changes.
Offline programming
Pattern library
Vision guidance
Electrical & Control Systems
PLC, HMI and safety circuits designed and wired in-house, with servo and VFD sizing matched to the real load. Cabinets are built to CE / UL practice and every I/O point is tested before dispatch.
PLC / HMI
Safety circuits
UL / CE wiring
Tooling & End-Effector Design
Vacuum, clamp and fork grippers engineered around your product — cartons, bags, trays, bundles and pails. Quick-change tooling lets one cell handle several formats without a rebuild.
Vacuum grippers
Quick change
Sample testing
Line Integration & Commissioning
We connect our machines to what already exists — erectors, sealers, checkweighers, case packers and WMS. Line balancing and interface handshakes are agreed in writing before production starts.
Line balancing
Interfaces
FAT / SAT
Training & Lifecycle Support
Hands-on operator and maintenance training at handover, spare-part kits sized to your line, remote diagnostics for software and alarms, and a clear upgrade path as your volumes grow.
Operator training
Spare kits
Remote support
HOW A PROJECT RUNS
The same five stages on every project — you always know what happens next, who is responsible, and what you will receive at each step.
1
Requirement Study
Product list, capacity target and workshop dimensions — we return a feasibility note within days.
2
Concept & 3D Layout
Layout drawing with cycle-time calculation, reach envelope and the operators needed after automation.
3
Detail Design
Mechanical, electrical and tooling design frozen and reviewed with your team before manufacturing.
4
Build & FAT
Assembly in our workshop, then a witnessed test — often with your own product samples — before shipment.
5
Install, SAT & Training
On-site installation and acceptance, operator training, and handover of drawings and documentation.
TESTED BEFORE IT LEAVES OUR FLOOR
Every machine runs a documented test programme in our workshop — witnessed or remote, with your product whenever possible.
✓
72-hour continuous running test
— full-speed operation to expose early-life component failures before they become your downtime.
✓
Cycle-time validation
— measured against the number quoted in the layout drawing, not a best-case demo.
✓
Full-pallet load & stability test
— stacked, wrapped and checked for lean, slip and compression behaviour.
✓
Safety & interlock verification
— guards, light curtains, e-stops and restart logic tested item by item.
✓
Packing & loading check
— machines are fixed, filmed and documented before container loading.
✓
Documentation pack
— electrical drawings, manuals, spare-part list and CE / UL compliance files at handover.
CAPABILITY IN NUMBERS
Figures consistent with the About Us page — verify against official data before publishing.
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Factory Area
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Collaborative Robots
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Processing Team
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Hardware Investment
Ready to Automate Your Production Line?
Confidence comes from professionalism, quality wins trust. Talk to our engineers about a tailored turnkey solution.